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WeldCard
From Inquiry to Lifetime Performance — One AI Welding Intelligence Platform

The AI Co-Pilot Built for
Welding Professionals Worldwide

POWERED BY FE-AI
The intelligence layer for welding operations

WeldCard doesn't replace your welding expertise—it captures it, scales it, and makes it available to every member of your organization.

Reduce documentation. Preserve expertise. Coordinate global welding operations with one AI-powered platform.

Your AI co-pilot for welding engineering, supervision, quality control, documentation, and global collaboration—capturing expertise, connecting teams, and supporting everything from legacy equipment to tomorrow's robotic welding systems.

Works with your existing welding procedures, equipment, standards, and workflows—from small fabrication shops to global enterprises. No rip-and-replace required.

Zero Language Barriers

Every team member sees messages in their native language. Communicate via text, voice, video, images - all auto-translated in 40+ languages

AI Root Cause Finder

Specialized AI that deeply understands your team and equipment - finds welding problem root causes fast, from old machines to cutting-edge systems

Visual To-Do Boards

Each team member gets personalized Kanban boards with clear, step-by-step instructions for perfect welds - shared with customers & suppliers too

Full Lifecycle AI Guide

Your AI expert from feasibility studies to final inspection - even predicts weld behavior in real-world use. Everything you need in ONE place

70%
Less Admin Time
AI
Decision Support
Global
Reach
40+
Languages
50+
Welding Processes
100+
Worldwide Collaboration

The Ultimate Welding Project Management Software

Streamline your welding operations with industry-leading project management tools designed specifically for welding professionals, supervisors, and fabrication teams.

Why Modern Welding Teams Choose WeldCard

WeldCard revolutionizes welding project management by combining advanced AI technology with practical workflow automation. Our platform helps welding supervisors, inspectors, coordinators, and fabrication teams manage complex welding projects with unprecedented efficiency and accuracy.

Revolutionary Features That Set Us Apart

Zero Language Barriers

Communicate in real-time with text, voice, video, and images. Every team member instantly sees messages in their native language (40+ languages) - eliminating miscommunication and costly mistakes from language barriers

AI Root Cause Analysis

Our specialized AI Assistant deeply analyzes your team, processes, and equipment to find root causes of welding problems fast. Works with any equipment - from simple old welding machines to cutting-edge automated systems

Personalized Visual To-Do Lists

Each team member gets their own Kanban-style to-do board with crystal-clear, visual step-by-step instructions for achieving perfect welds. Track everyone's progress in real-time

Every company welds differently.

WeldCard learns your procedures, documentation, standards, terminology, and workflows—creating an AI that works the way your organization works:

Dedicated Company Workspace

Each company gets its own specialized AI Assistant with an individual branded login page for your team. Your data, your standards, your processes - completely isolated and secure

Scale Infinitely - Start Small, Grow Big

Begin with just one team member and seamlessly add unlimited members as you grow. Pay only for what you use - perfect for solo supervisors or global enterprises with thousands of welders

Self-Learning AI Adaptation

Our intelligent system automatically recognizes your company's capabilities, size, branch locations, welding standards, and accumulated know-how - then intelligently configures itself to match your exact needs without manual setup

Beyond Internal - External Collaboration

Share Kanban boards, project updates, and documentation seamlessly with customers, third-party inspectors, material providers, and subcontractors - all while maintaining granular access control

Unified Command Center

Every single piece of data a welding supervisor needs - WPS, certifications, inspection reports, material certificates, project timelines, quality metrics - all collected and accessible in ONE centralized dashboard

Preserve Your Company's Welding Knowledge

When supervisors leave, engineers retire, or experienced workers move on, your company's welding expertise stays. WeldCard captures processes, decisions, and history — turning individual experience into permanent organizational intelligence.

Your AI Companion Across the Entire Welding Lifecycle

An advanced AI assistant built specifically for welding operations—guiding you from feasibility studies through fabrication to final inspection, and predicting weld behavior in real-world use cases. Your AI expert, always by your side

Comprehensive Welding Supervision Tools

Managing welding projects requires specialized tools that understand the unique challenges of welding operations. WeldCard provides:

Real-Time Weld Tracking

Monitor every weld seam, joint, and pass with GPS-enabled location tracking and photo documentation

Automated WPS Management

Store, access, and track Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) digitally

Welder Qualification Management

Track welder certifications, qualifications, and renewal dates automatically

Inspection Reporting

Generate NDT reports, visual inspection checklists, and quality control documentation instantly

Material Traceability

Complete traceability from raw materials to finished welds with batch tracking and mill certificates

Multi-Project Dashboard

Oversee multiple welding projects simultaneously with real-time status updates

Welding Quality Control & Compliance

Maintain the highest quality standards and regulatory compliance with WeldCard's comprehensive quality control system:

Automated Compliance Checking

Against ISO 3834, AWS D1.1, EN 1090, and other international welding standards

Digital Inspection Forms

With photo and video documentation capabilities

Non-conformance Reporting

NCR with corrective action tracking

Weld Map Generation

And progress visualization

Quality Metrics & KPIs

Dashboards for continuous improvement

Complete Audit Trail

For project documentation and certification

AI-Powered Welding Process Optimization

Leverage artificial intelligence to optimize your welding operations:

Predictive Analytics

AI analyzes historical data to predict potential issues before they occur

Smart Scheduling

Automated resource allocation and welder assignment based on skills and availability

Document Intelligence

AI-powered OCR for instant extraction of data from welding certificates and inspection reports

Anomaly Detection

Machine learning identifies unusual patterns in welding parameters and quality metrics

Intelligent Recommendations

Get AI-driven suggestions for process improvements and efficiency gains

Focused Root Cause Analysis

Find the root cause of welding problems easily with our specialized AI Assistant that deeply focuses on your team and existing equipment - works with simple old welding machines or high-tech automated systems

Seamless Welding Team Collaboration

Enable your entire welding team to work together efficiently, whether they're in the workshop, on-site, or remote:

Multimedia Communication in Real-Time

Communicate instantly with your team via text, voice, video, and images - break down language barriers as everyone sees messages in their native language, dramatically reducing failures from miscommunication

Mobile App with Offline Mode

For field workers with offline capability

Automatic Translation (40+ Languages)

Every team member sees all messages automatically translated to their native language - eliminate language barriers and ensure crystal-clear understanding across international teams

Visual Kanban To-Do Lists

Each team member has their own personalized to-do lists with clear, visual instructions on how to achieve perfect welds - track progress in real-time across the entire team

Role-based Access Control

For different stakeholder levels

Instant Notifications

For critical updates and approvals

Integrated Calendar

For weld scheduling and inspection planning

Automated Welding Documentation

Say goodbye to paperwork and manual data entry. WeldCard automates all your welding documentation needs:

One-click Report Generation

Welding reports, inspection certificates, and project summaries

Customizable Templates

For different project types and standards

Digital Signatures

Capture for approvals and certifications

Cloud Storage

With version control and backup

Export & Integration

PDF, Excel, or integrate with ERP/PLM systems

Automatic Archiving

Long-term project records and compliance

Built for Global Welding Projects

Whether you're managing local fabrication or international pipeline projects, WeldCard scales to meet your needs:

All Welding Processes

SMAW, GMAW, GTAW, FCAW, SAW, and more

International Standards

ISO, AWS, EN, ASME, API, DNV compliance

Multi-currency Billing

And international payment support

Time Zone Management

For global teams

Regional Localization

For requirements and documentation standards

Why Welding Professionals Choose WeldCard

See how WeldCard can transform your welding operations:

70%

Less Documentation Time

Automated reporting saves hours every day

AI

AI Decision Support

Catch issues early with real-time monitoring and AI alerts

3x

Increase Productivity

Smart scheduling and resource optimization boost efficiency

Track

Compliance Management

Never miss a certification renewal or inspection deadline

40%

Cut Project Costs

Better planning and resource utilization reduce waste

24/7

Enhance Communication

Keep all stakeholders informed with instant updates

Join the Next Generation of Welding Management

Experience how leading welding supervisors and professionals are enhancing precision and safety with AI-powered technology and intelligent automation

Ready to Scale Your Welding Operations?

Explore detailed pricing, add-ons, and customization options on our dedicated pricing page

View Full Pricing Details

Powered by FE-AI

WeldCard is the first industry application built on FE-AI, the adaptive intelligence platform developed by Free Electron GmbH.

WeldCard validates the FE-AI platform in one of the world's most demanding industrial environments. The same adaptive intelligence architecture can power applications across many industries.

Learn about FE-AI
Built in Germany
Enterprise Ready
40+ Languages
Role-Based Access
Cloud Platform
Powered by FE-AI